Rework Processing Systems

for processing crushed materials

Rework Processing Systems

Processing of chocolate, wafer, and cookie fragments

At the heart of our rework systems is a highly effective shear force mixer that comminutes, melts, and homogenizes the product in the shortest possible time: in batch or continuous operation. For rework with water content, optional drying can be integrated.

The batch process begins with the TRIQUENCE® mixer, which homogenizes rework masses—even those containing moisture—thanks to integrated VORTEX CHAMBER® shear heads. The mass is fed into a buffer mixer and then pumped into the IMPACTOR® bead mill for fine grinding (<30 µm).

The processed rework can be returned directly to the production process.

Rework system setup

  1. TRIQUENCE® mixer/dryer for homogenizing rework
  2. Buffer mixer
  3. IMPACTOR® bead mill
  4. Processed rework for return to the production process

Typical Applications

  • Rework with nut, cookie, or wafer content
  • Rework with moisture (water/alcohol)
  • Wafer and cookie rework with filling and/or coating

Features

  • TRIQUENCE® mixer: Batch processes for wet and dry masses with VORTEX CHAMBER® shear heads
  • Rework advantage: Moisture content under vacuum and high shear is quickly reduced to <1%.
  • REFLECTOR® inline mixer: continuous and rapid liquefaction and homogenization of chocolate fragments without moisture, product temperature controllable via rotor speed
  • Powerful and easy to operate, as throughput is variable
  • Melting via mechanical force.
  • IMPACTOR® bead mill: grinding <30 µm; with cooled shaft; grinding chamber and shaft equipped with pins for high energy efficiency and even temperature distribution

Design Features

  • TRIQUENCE® mixer: high shear force and edge-running mixing mechanism for efficient heat transfer and precise temperature control; optionally available in vacuum design
  • REFLECTOR® inline mixer: rotor/stator principle for high shear effect; very compact design, easy to integrate into existing systems; free internal geometry prevents clogging
  • IMPACTOR® bead mill: vertical design for easy and quick ball replacement via gravity

Industries

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